Inside the Factory
Where Box Magic Happens.
Frame, foam, cover, and packing — all under one roof.
Capacity
Production Snapshot.
260K
Total sqf footprint
18
Active production lines
1,200
CTN/month sustained
28
Average lead time (days)
Workshops
Six Integrated Lines.
Frame Workshop
Kiln-dried pine + plywood. CNC cutting, dowel jigging.
Foam Workshop
CertiPUR-compliant HD foam, 7-day rest curing.
Cover Sewing
Industrial overlock + double-needle. 100k Wyzenbeek fabric.
Final Assembly
60 units/operator/day. Hand-finished QC.
Vacuum Compression
95% air evacuation, double-wall carton, edge protectors.
Shipping & Loading
Container dock with photo doc per unit. SGS PSI accessible.
Production Flow
One Sofa, Nine Steps, ~18 Days.
From PO confirmation to container loading. Mass production runs the same flow in parallel batches of 50–200 units.
01
Brief
Day 0
PO or sample brief confirmed
02
Frame
Day 1–3
CNC cut, dowel-jigged hardwood
03
Foam
Day 4–11
HD foam, 7-day rest curing
04
Sewing
Day 8–10
Cover cut, overlocked, fitted
05
Assembly
Day 12–14
Hand-finish + station QC
06
Compress
Day 15
Vacuum 95% air evacuation
07
Inspect
Day 16
Photo-doc per unit + PSI
08
Container
Day 17
Loading + customs paperwork
09
Ship
Day 18+
FOB / CIF / DDP per Incoterm
Campus Gallery
Inside the 260,000 SQF.
Recent walk-through. We update this set quarterly so what you see is what you'll visit.
Headquarters facade
Main production floor
Showroom entrance
Sewing operation line
Outbound storage racks
Building 1 — wide angle
Frame assembly bay
Foam workshop interior
Quality inspection station
Factory campus aerial
Cover sewing detail
Container loading dock
Material warehouse
Pattern cutting area
Vacuum compression line
All photos shot at our Hangzhou-Haining facility · Last updated quarterly · Click any tile to view full-size
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Live Zoom walkthrough of any workshop. Same-week availability.
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