About
The Specialist Factory for Packable Sofas.
Built around the box. Engineered for the container.
Our Story
From Textile Mill to Container Math.
Founded 2011 as a traditional sofa factory. In 2018 a U.S. buyer asked: "What if you could ship 3× the units per container?"
Eighteen months of engineering later, we retooled a 100,000 sqf wing around vacuum-compressed sofas. Today packable is 70% of output.
We serve global retailers, OEM brands, Amazon FBA sellers, and emerging-market distributors.
Mission
Sofas that fit doors, elevators, and containers — without compromising comfort.
Vision
By 2030, packable = 50% of cross-border furniture trade.
Values
- • Engineering before marketing.
- • Transparency on lead times.
- • CARB-compliant only.
- • Photos at every QC checkpoint.
Why Choose Us
Four Pillars Behind Every Order.
Engineering First
50,000-cycle rebound testing, vacuum compression precision, and frame engineering before any marketing claim.
OEM / ODM / OBM
Brief to mass production in ~45 days. In-house design, CAD, 3D render, sampling, and pilot runs.
Certified Quality
CARB Phase 2, BSCI, ISO 9001, FSC, REACH, SGS PSI. Photo documentation at every QC checkpoint.
24h Response
RFQ replies within 24 business hours. Multilingual sales (EN / ES / RU) and dedicated account managers.
Inside Our Manufacturing
Self-Owned Factory. End-to-End Control.
Every step — from raw hardwood arriving at the gate to a sealed container leaving the dock — happens inside one campus we own and operate. No outsourced workshops. No surprise quality drift between batches.
Main Floor
26 production stations under a single roof. 1,200 CTN/month sustained capacity.
Compression
95% air evacuation. 10:1 ratio.
Quality Control
12 checkpoints. 99.7% pass rate.
Logistics
280 units per 40HQ. Daily loading.
Advanced Equipment
Built for Repeatability.
We invest in industrial-grade equipment that lets us hit Tier-1 retail tolerances at OEM cost. CNC precision on frames. Computerised pattern cutting. Calibrated vacuum chambers. Each station has its own QC log.
See the full factory tour-
CNC frame cutting
4-axis routers · ±0.5 mm tolerance · 8 frames / hour throughput
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Computerised pattern
Bullmer / Lectra CAD-cut · 50+ fabrics / day · zero waste optimisation
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Calibrated vacuum
10-chamber line · 95% air evacuation · 10:1 compression ratio
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Industrial sewing
Juki / Brother double-needle · overlock + chain-stitch · 100K Wyzenbeek validated
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Foam cutting
CNC contour + die-cut · CertiPUR-grade HR foam · 7-day cure curing rack
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Photo-doc station
4-angle automated capture · QR-linked per unit · stored 24 months for traceability
Sustainability
Engineering the Lighter Container.
A packable sofa already ships 3.5× more units per container — that's a built-in carbon advantage versus traditional assembled freight. We don't treat sustainability as a marketing layer; we treat it as a measurable operations target with a calendar.
Below: the four areas we report on annually, and what your purchase order actually changes when you choose a packable SKU.
Materials
Sourcing
FSC chain-of-custody hardwood. CertiPUR-US foam. OEKO-TEX upholstery. Recycled-content carton and edge protectors at >65%.
Energy
Operations
Rooftop solar covers 28% of factory load. CNC scheduling optimised to off-peak grid hours. Heat recovery on vacuum compression line.
Waste
Circularity
Foam offcuts re-bonded into utility cushions. Fabric scraps donated to local craft schools. Frame sawdust pelletised for energy recovery. Landfill rate <3%.
People
Social
BSCI A-rated. Living-wage policy across all production roles. 14% headcount in skilled-apprentice tracks. Zero accidents calendar year 2024.
Per 40HQ Container · Packable vs Traditional
3.5×
Units shipped
~71%
CO₂ per unit avoided
2.1t
CO₂ saved (vs assembled)
<3%
Landfill rate
Calculated against IMO MEPC 81/7/15 ocean-freight emissions factor, FOB Shanghai → LA route, 2026 Q1 baseline. Full methodology available on request.